Sistemas de Pallets DualMove

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Beneficios del transportador con sistema de palet DualMove

​Nuestro avanzado sistema de pallet DualMove para automatización de ensamble es ideal para aumentar la eficiencia, generación y precisión del tráfico de pallets. Además, reduce los costos de tiempo de inactividad que puedan interrumpir la producción.

 

Indicado para:
  • Movimiento de piezas medianas a grandes
  • Ruteo y control de productos
  • Inspección de producto
  • Automatización de ensamble
Tamaños y medidas
  • Anchos: 160, 240, 320, 400, 480, 640, & 800 mm
  • Longitudes:
    • Mid Drive: 500-7.500 mm (20 in-24.6 ft)
    • End Drive: 300-3.800 mm (12 in-12.5 ft)
Cargas y velocidad

Mid Drive

  • Capacidad de carga de transportador
    • 569 kg (1250 lbs) no acumulados
    • 284 kg (626 lbs) acumulados

End Drive

  • Capacidad de carga de transportador
    • 500 lb no acumulados
    • 250 lb acumulados

 

  • Capacidad de palltes de 14-45 kg (30 to 100 lbs)
  • Velocidades de hasta 66 m/min (215 pies/min)
Transportadores
  • Transportadores de banda dobles con módulo de transmisión común
  • Transportador de banda con 25 mm de ancho
  • Banda conductiva estándar o estática disponible
  • Armazón extruido por aluminio con ranura en T universal
  • Cambio rápido de banda sin extracción de transportador
Pallets
  • Tamaños compatibles con la industria y ubicaciones de cepillado
  • Faldón de pallets conductivo estático
  • Tamaños cuadrados y rectangulares disponibles
  • Los pallets se venden como kits o como ensambles completos
Sistema de alineamiento de pasador
  • Método simple y rentable para el alineamiento de pallets a través de giros
  • Se utiliza en esquina de 90 grados y de 180 grados

Manuales & Literatura

Looking for Service Manuals? Search for Service Manuals by part number or product type HERE.

Engineering Manuals Pages File Size
DualMove Pallet System Engineering Manual 62 19 MB
 Literature Pages File Size
 DualMove Pallet System Brochure 2  0.8 MB
Pallet System Overview Brochure 8  15 MB

Accesorios y Soportes

Support Stands

Fixed Height Support Stand
Diagonal Bracing
  • Standard 2-Leg version for base conveyor mounting
  • 305 mm (12 in) minimum TOB height
  • 1829 mm (72 in) maximum TOB height
  • Aluminum construction with T-Slot mounting for bolt on
    accessories and structure
  • Provide ± 50 mm (2 in) of adjustment
  • For use on steel, aluminum and single-post support stands with casters
  • Metric fastener mounting hardware included
  • For use on all stands with casters and any stands over 1829 mm (72 in) tall
  • One brace per stand for conveyors up to 610 mm (24 in) wide
  • Two braces per stand for conveyors over 610 mm (24 in) wide

 

Brackets

Conveyor Tie Bracket
Photo Sensor Bracket
photo_eye_brackets
  • Tabletop brackets allow for mounting of conveyor to other equipment
  • Order PN 351518 for kit including 2 brackets as shown
  • Standard mounting for 18mm barrel/nose mount photo-eyes
  • Reflective version includes reflector
  • Through beam mount version
  • Fully adjustable mount for industrial conveyors
  • 51 and 127 mm (2 and 5 in) adjustment height ranges
Vertical Pallet Sensor Bracket
Horizontal Pallet Sensor Bracket
  • Standard mounting for 12 mm barrel proximity sensors
  • Sensor faces upward sensing pallet pick-up on bottom of pallet
  • Requires a minimum of 1 in long threaded portion on sensor
  • Includes all mounting hardware
  • Proximity sensor with 4 mm sensory range recommended
  • Standard mounting for 12 mm barrel proximity sensors
  • Sensor faces inward sensing pallet pick-up on outside of pallet
  • Requires a minimum of 1 in long threaded portion on sensor
  • Includes all mounting hardware
  • Not for use on pallet sides with bumpers
  • Proximity sensor with 4 mm sensory range recommended

Rollers

Close Transfer Rollers
Powered Close Transfer Rollers
Pallet transfer roller assembly for closely spaced parallel conveyors eliminating the need for a separate transverse conveyor. The transfer rollers are located between lift and transfer stations to prevent the pallet from stopping between the lift and transfers.

  • Covering gaps between conveyors starting with 10 mm – 500 mm in 5 mm increments
  • Maximum spacing between parallel conveyor using transfer rollers in lieu of a transverse conveyor
    • 60 – 45 mm
    • 240 – 85 mm
    • 320 – 125 mm
    • 480 – 205 mm
    • 640 – 285 mm
Pallet transfer Powered mini conveyor assembly for closely spaced parallel conveyors cost-effective small space conveyor. The conveyor is located between lift and transfer stations to prevent the pallet from stopping between the lift and transfers

 

Other

Side Table
  • Provides a 152 mm (6 in) or 305 mm (12 in) wide working surface
  • Adjusts in/out and up/down
  • Can be positioned anywhere along the conveyor
  • Anodized aluminum work surface
  • Max load: 6 kg/m (5 lbs/ft), use Adjustable Tie Brackets for added capacity
  • Available in 305 mm (1 ft) increments from 305 mm (1 ft) to 30,175 mm (99 ft)

 

Bandas

Belt Types

Motorreductores

Standard Duty Gearmotors


Standard Load, Fixed Speed

FLA = Full Load Amperes
Some motors and gear reducers may normally operate hot to the touch. Consult factory for specific operating temperatures. Note: Dimensions = mm (in)

Standard Load, Variable Speed

Standard Load, Variable Speed DC

Heavy Duty Gearmotors


Heavy Load, Fixed Speed

FLA = Full Load Amperes
Some motors and gear reducers may normally operate hot to the touch. Consult factory for specific operating temperatures. Note: Dimensions = mm (in)

Heavy Load, Variable Speed

Variable Speed Controllers


* = See FLA from motor charts Note: Dimensions = mm (in)

Manual Motor Starters


Manual motor starters are manual electronic disconnects that provide motor overload protection and
are required by the National Electric Code (NEC) for safe motor operation.

Modules

Lifting Modules

Lift & Locate
  • Lifts from center of conveyor
  • Load Capacity based on 60psi air supply
    • widths 160 – 240mm 39kg (85 lbs)
    • widths 320 – 480mm 91kg (200 lbs)
    • widths 640 – 800mm 159kg (350 lbs)
  • Repeatability of ±0.13mm (±0.005 in)
  • Lift height is adjustable, maximum height is 38 mm (1.49 in) from top  of belt to bottom of pallet
  • Includes lift, pallet stop, mounting hardware and fittings for ¼ in  push in air  line
  • Lift cylinder includes magnetic piston and 4 mm sensor track for C-Track
    proximity sensors. Sensors not included.
  • Requires cushioned or non-cushioned pallet stop.
  • Optional sensor mount for pallet. Sensor mounts are for standard 12 mm diameter proximity switch.
  • Optional guarding package
Low Profile Lift & Locate
  • Lifts from center of conveyor
  • Load Capacity based on 60 psi air supply
    • widths 160 – 240 mm 39kg (85 lbs)
    • widths 320 – 800 mm 91kg (200 lbs)
  • Repeatability of ±0.38mm (±0.015 in)
  • Lift height maximum height is 38 mm (1.49 in) from top of belt to bottom of pallet
  • Includes lift, pallet stop, mounting hardware and fittings for ¼ in push in air line
  • Lift cylinder includes magnetic piston and 4 mm sensor track for C-Track proximity sensors. Sensors not included.
  • Requires cushioned or non-cushioned pallet stop.
  • Optional sensor mount for pallet. Sensor mounts are for standard 12 mm diameter proximity switch.
  • Optional guarding package
Lift & Transfer
  • 2 position Lift and Transfer
    • Up position transfers pallet on/off the transverse conveyor
    • Down position allows pallet to pass transfer unit and/or stops prior to transferring.
  • Changes product orientation at 90° corner
  • capacity matches pallet’s max load, up to 45 kg (100 lbs).
  • Allows transfer to two directions if required
  • Pallet transfers over conveyor high side. 8 mm (0.31 in (change)
    • No guide cutting required
  • Includes (1) 24VDC Brushless
    • 3.0 Amps starting current, 2.5 Amps rated torque
    • Available transfer speeds: 10, 15, 20, 25, 37m/min
    • Requires 24VDC power and single 24V PNP input to run
  • Conveyor tie brackets see page 44 for details
  • Multiple configurations available; sending/receiving and end-stop/pass-thru.
  • Options:
    • Pallet sensor bracket.
    • Optional guarding package
    • Cushioned or non-cushioned pallet stops
Lift & Rotate
  • Pneumatic lift from center of conveyor
  • Pneumatic rotation with adjustable positioning
  • Includes break-away magnetic coupled rotation plate for product safety
  • Rotation angle: 90° and 180°
  • Includes cushioned turn strokes
  • Load capacity matches maximum pallet loads
  • Includes mechanism, mounting hardware and fittings for ¼ in push in air line
  • Lift and Rotate cylinders include magnetic pistons and 4 mm sensor track for C-track proximity sensors. Sensors not included.
  • Optional cushioned or non-cushioned pallet stop.
  • Optional sensor mount for pallet. Sensor mounts are for standard 12 mm diameter proximity switch.
  • Optional guarding package

 

Corner Modules

90° Corner
180° Corner
  • Requires pin tracking capability in pallet
  • 25 mm (1 in) of pallet space at side of pins required
  • Up to 32 kg (70 lbs) load capacity
  • Maintains product orientation around the corner
  • Product accumulation in the corner is not recommended
  • Inside guide is fixed mounted to transfer pallet around corner
  • 24VDC mini-conveyors drive the pallet around the corner
  • Mini-conveyor includes 24V Brushless DC drive motors with controls
    • 60 W output, Rated 4 Amps (0.3 Amps under no load)
    • Speed: 25-126 ft/min
    • Includes switch box (FWD/OFF/REV) switch, speed potentiometer, and wire output to remotely control ON/OFF function via 24VDC signal.
  • Requires pin tracking capability in pallet
  • 25 mm (1 in) of pallet space at side of pins required
  • Up to 32 kg (70 lbs) load capacity
  • Maintains product orientation around the corner
  • Product accumulation in the corner is not  recommended
  • Inside guide is fixed mounted to transfer pallet around corner
  • Two 24VDC mini-conveyors drive the pallet around the corner
  • Mini-conveyors include two 24V Brushless DC drive motors with controls
    • Each motor: 60 W output, rated 4 Amps (0.3 Amps under no load)
    • Speed: 25 – 126 ft/min
    • Includes two switch boxes, each including (FWD/OFF/REV) switch, speed potentiometer, and wire output to remotely control ON/OFF function via 24VDC signal.
  • Includes support stand and hardware
Heavy Load 90° & 180° Corner
90° Corner & Merge
  • Requires pin tracking capability in pallet
  • 25 mm (1 in) of pallet space at side of pins required
  • 68 kg (150 lbs) load capacity
  • Maintains product orientation around the corner
  • Product accumulation in the corner is allowed 34 kg (75 lbs) maximum
  • Inside guide is fixed mounted to transfer pallet around corner
  • Includes all brackets and hardware to mount corner conveyor to the main lines. Includes support stands.
  • Belt Speed is matched to main lines
  • Separate gearmotor and drive is required for the corner conveyor
  • Requires pin tracking capability in pallet
  • 25 mm (1 in) of pallet space at side of pins required
  • 32 kg (70 lbs) load capacity
  • Maintains product orientation
  • Inside guide is raised with pneumatic cylinders to clear flow through
  • Straight guide with pneumatic cylinder is mounted across perpendicular conveyor to guide pallets straight through the merge area
  • Includes sensor mount track on guide cylinder for C-track 4 mm proximity sensors
  • 160 mm wide units have no added mini-conveyor
  • 240 mm and 320 mm have a 24VDC mini-conveyor added to drive the pallet around the corner
  • Mini-conveyor includes 24V Brushless DC drive motor with controls
    • 60 W output, rated 4 Amps (0.3 Amps under no load)
    • Belt speed: 25 – 126 ft/min
    • Includes switch boxes (FWD/OFF/REV) switch, speed potentiometer, and wire output to remotely control ON/OFF function via 24VDC signal.
  • Requires pallet stops for traffic control.
  • Requires support stand or conveyor tie bracket to connect conveyors.

 

Pallet Stops

Non-Cushioned Stop
Cushioned Stop
  • Maximum Load: 68 kg (150 lbs) accumulated
  • Pneumatically activated, spring return
  • Not suitable for reversing application
  • Mounts on the inside of the conveyor rail
  • Airline can be mounted on the front or back of the stop
  • Includes: stop, mounting hardware, and fittings for ¼ in push in air line
  • Optional vertical or side-mounted sensor bracket.
  • Maximum Load: 68 kg (150 lbs) accumulated
  • Pneumatically activated, spring return
  • Stops the pallet on the leading or training edge
  • Not suitable for reversing application
  • Mounts on the inside of the conveyor rail
  • Airline can be mounted on the front or back of the stop
  • Includes: stop, mounting hardware, and fittings for ¼ in push in air line
  • Optional vertical or side-mounted sensor bracket.
Heavy Load Non-Cushioned Stop
Heavy Load Cushioned Stop
  • Maximum Load: 250 kg (550 lbs) accumulated
  • Recommended for pallets wider than 400 mm
  • Pneumatically activated, spring return
  • Mounts on the inside of the conveyor rail
  • Airline can be mounted on the front or back of the stop
  • Includes: stop, mounting hardware, and fittings for 6.3 mm ( ¼ in) push in air line
  • Optional vertical or side-mounted sensor bracket.
  • Maximum Load: 114 kg (250 lbs) accumulated
  • Recommended for pallets wider than 400 mm
  • Pneumatically activated, spring return
  • Stops the pallet on the leading or trailing edge
  • Mounts on the inside of the conveyor rail
  • Airline can be mounted on the front or back of the stop
  • Includes: stop, mounting hardware, and fittings for 6.3 mm ( ¼ in) push in air line
  • Optional vertical or side-mounted sensor bracket.

Soluciones de ingeniería

Engineered Solutions

Vertical Transfer Unit (Elevator)
Heavy Duty Lift and Locate
  • Includes Precision Move conveyor to shuttle pallets in and out of the Vertical Transfer Unit
  • Transfers standard and custom pallet sizes
  • Up to 91 kg (200 lbs) lift capacity
  • Minimum Height TOB: 305 mm (12 in)
  • Maximum height TOB 3050 mm (120 in)
  • Transfer one or more pallet(s) per cycle
  • AC VFD rated gearmotor driven lift and shuttle
  • Includes Lexan guarding
  • Includes proximity sensor brackets for pallet and lift position detection
  • Available as a complete package including automation controls
  • Withstands up to 2,268 kg (5000 lbs) of downward force
  • Available for standard pallet sizes
  • Pneumatically operated anvil and locking mechanism
  • Isolates pressing forces from the conveyor
  • Requires floor mount support by others
Lift Gate
  • Available for standard and custom pallet sizes
  • Conveyor motor used as the counterweight for easier lifting
  • Gas spring-controlled pivot mechanism
  • Vertical stop position
  • Aluminum support structure with T-slot construction and ± 50 mm (2 in) adjustability
  • Must be bolted to the floor