Modular and Fabric Belt Conveyors

50+ Years of Innovation, Unmatched Customization, Industry-Leading Efficiency

Dorner’s belt conveyors offer tailored solutions for seamless product movement, boosting productivity across industries. With over five decades of experience, we’ve perfected the art of modular and fabric belt conveyor design, delivering unparalleled performance and reliability.

Key Benefits of Modular and Fabric Belt Conveyors

Increased Productivity: Experience enhanced production capacity and increased throughput with our precision-engineered conveyor systems.

Enhanced Efficiency: Streamline operations with precise product handling, reducing bottlenecks and minimizing downtime.

Customizable Designs: From unique dimensions to specialized features, we tailor every conveyor to your exact specifications.

Versatile Applications: Whether you need straight, curved, or LPZ (Z-Frame) configurations, we have the perfect solution for your production line.

Overview of Dorner Belt Conveyors

Dorner’s modular and fabric belt conveyors represent the pinnacle of material handling technology. Our comprehensive range of conveyor solutions is designed to meet the diverse needs of modern manufacturing and distribution environments.

Over 50 years of conveyor innovation has positioned Dorner as a recognized leader in precision conveyors since 1966. Our commitment to excellence drives us to continuously refine our designs, incorporating cutting-edge technologies and materials to deliver superior performance.

The Dorner Difference: Our relentless pursuit of innovation and quality has made Dorner a trusted name in precision conveyors for over half a century. When you choose Dorner, you’re investing in a legacy of excellence.

Modular Belt Conveyors

Ideal for flexible line configurations and high volume production, our modular belt conveyors offer unmatched versatility and durability.

Key features:

Our line of modular belt conveyors include:

2200 Series Conveyors

The 2200 Series represents Dorner’s commitment to versatility and efficiency in a compact package. These low-profile conveyors are engineered for seamless integration into a wide range of manufacturing and packaging environments.

Key Specifications:

Available configurations: End Drive, Center Drive, and iDrive models
Belt options: Open mesh, closed mesh, and cleated chain
Width range: 3" (76 mm) to 24" (610 mm)
Length range: 18" (457 mm) to 30' (9,144 mm)
Load capacity: Up to 150 lbs (68 kg)
Maximum speed: 250 ft/min (76 m/min)

Configurations:

The 2200 Series offers unparalleled flexibility, allowing you to create complex conveyor systems that maximize your production floor’s efficiency.

Belt Options:

Applications:

In industries like electronics, the 2200 Series excels at precise component positioning for automated assembly, while its sanitary design makes it ideal for food-grade applications.

3200 Series Conveyors: Heavy-Duty Performance

The 3200 Series is engineered for demanding environments where durability, high load capacity, and versatility are paramount. These robust conveyors can handle medium to heavy loads while maintaining precise product control.

Key Specifications:

Configurations:

The 3200 Series combines heavy-duty performance with the flexibility to create complex material handling solutions, optimizing your production flow and space utilization.

Belt Options:

Applications:

In automotive manufacturing, the 3200 Series excels at transporting heavy components between workstations, while its versatility makes it equally adept at handling delicate finished products in the packaging industry.

Precision Move Conveyors

When your application demands high-accuracy positioning for assembly and manufacturing processes, our Precision Move conveyors deliver unparalleled performance.

Key features:

Our line of precision move conveyors include:

2200 Series Precision Move

For applications requiring exact positioning and repeatable motion, the 2200 Precision Move conveyor delivers unmatched accuracy.

Key Specifications:

Width range: 1" (25 mm) to 24" (610 mm)
Length range: 18" (457 mm) to 30' (9,144 mm)
Load capacity: Up to 200 lbs (91 kg)
Maximum speed: 370 ft/min (113 m/min)
Mechanical accuracy: +/- 0.02"
Servo motor index accuracy: +/- 0.04"

Our exceptional timing belt and pulley system ensures precise indexing, making the 2200 Precision Move perfect for high-accuracy assembly operations.

3200 Series Precision Move

When your heavy-duty application demands pinpoint accuracy, the 3200 Precision Move conveyor rises to the challenge.

Key Specifications:

Width range: 4" (95 mm) to 18" (457 mm) in 2" increments
Length range: 2' (610 mm) to 50' (15,240 mm)
Load capacity: Up to 750 lbs (340 kg)
Maximum speed: 517 ft/min (158 m/min)
Index repeatability: ± 0.02" with servo motor package
Performance rating: Up to 100 indexes per minute

Our advanced timing belt technology in the 3200 Precision Move allows for exact positioning of heavy loads, revolutionizing automated manufacturing processes.

Customization Options for Both Series:

Belt-mounted fixtures for securing pallets or products in automated processes
Custom guiding and transfer options for seamless product handling
Integration with Dorner's controls solutions for automated operation
Specialized coatings and materials for unique application requirements

With our extensive customization capabilities, we can tailor the 2200 and 3200 Series conveyors to meet your exact specifications, ensuring optimal performance in your unique production environment.

Fabric Belt Conveyors

Our fabric belt conveyors provide a versatile solution for a wide range of industries and applications, offering smooth and efficient product transfer.

Key features:

1100 Series

The 1100 Series represents the pinnacle of compact conveyor design, perfect for applications where space is at a premium.

Key Specifications:

Ideal Applications:

The 1100 Series’ ultra-compact design allows for seamless integration into the tightest spaces, making it ideal for OEM equipment manufacturers and space-constrained production environments.

2200 Series

The 2200 Series offers a perfect balance of flexibility and performance, suitable for a wide range of industries and applications.

Key Specifications:

Ideal Applications:

With its diverse configuration options and industry-leading flexibility, the 2200 Series adapts to your unique production needs, enhancing efficiency across various applications.

2700 Series Medium Duty

The 2700 Series bridges the gap between light-duty and heavy-duty conveyors, offering enhanced performance without sacrificing flexibility.

Key Specifications:

Ideal Applications:

The 2700 Series combines the versatility of our low-profile designs with increased load capacity, making it perfect for growing businesses that need a scalable conveyor solution.

3200 Series

When your application demands maximum durability and performance, the 3200 Series delivers uncompromising results.

Key Specifications:

*Custom widths available – consult factory

**Length availability varies by drive type

Ideal Applications:

Heavy parts handling in automotive manufacturing
Bulk product conveying in distribution centers
Metal stamping and fabrication processes
Large-scale automated assembly lines
High-speed packaging operations

The 3200 Series combines heavy-duty performance with precision control, allowing you to handle the most demanding material transport challenges with confidence.

DCMove

The DCMove series offers a cost-effective solution for high-volume, straight-run conveying needs in the rapidly growing e-commerce and logistics sectors.

Key features:

Economical painted steel frame construction
Widths from 12" (305 mm) to 60" (1,524 mm)
Lengths up to 98' (30 m)
Load capacity up to 75 lbs/ft (111 kg/m)
Internally mounted motor for reduced footprint

Ideal Applications:

The DCMove series combines Dorner’s precision engineering with cost-effective design, providing an ideal solution for high-volume, straight-run conveying needs in the fast-paced world of e-commerce and logistics.

From the ultra-compact 1100 Series to the robust 3200 Series and economical DCMove, Dorner offers a comprehensive range of conveyor solutions to meet the diverse needs of modern manufacturing and distribution. Our expert team can help you select and customize the perfect conveyor system for your unique application, ensuring optimal performance and efficiency.

Features & Benefits of Dorner Belt Conveyors

Smooth Elevation Solutions

Our LPZ (Z-Frame) configurations offer a seamless way to change product elevation within your production line. These innovative designs eliminate the need for multiple conveyors, reducing complexity and maximizing floor space efficiency.

Modular Belt Material Options:

Fabric Belt Material Options:

Nylon: Durable and abrasion-resistant
Polyester: High strength-to-weight ratio
PVC: Economical and versatile
Silicone: High-temperature resistance
Thermoplastic urethane: Excellent wear and chemical resistance

Our extensive range of belt materials ensures the perfect match for your specific application requirements, optimizing performance and longevity.

Surface Types

Modular Belt Surface Types:

Fabric Belt Surface Types:

Application examples:

Our extensive range of belt materials ensures the perfect match for your specific application requirements, optimizing performance and longevity.

Integration Capabilities

Our conveyor systems are designed for seamless integration with existing machinery and equipment, maximizing your operational efficiency.

Low-profile frames fit easily inside or through machinery
Compatible with a wide range of accessories:
Guide rails for product containment
Sensors for automated control
Motors and controls for precise speed regulation
Modular designs allow for easy reconfiguration as your needs change

Our experienced application engineers work closely with you to ensure smooth integration into your production line, minimizing downtime and optimizing performance.

Customization Possibilities

At Dorner, we understand that every production environment is unique. That’s why we offer extensive customization options to meet your specific requirements.

Widths, lengths, and configurations tailored to your exact needs
Custom coatings for enhanced durability or specialized applications
Color-matching available to align with your brand or safety standards
Extensive range of accessories for enhanced functionality

With our build-to-order process, every conveyor is customized to your exact specifications, ensuring optimal performance in your unique production environment.

Uptime-Enhancing Features

We’ve incorporated innovative features designed to maximize uptime and minimize maintenance requirements:

Belt life indicators for proactive maintenance scheduling
V-guided belting ensures consistent tracking and reduces misalignment
Precision rack-and-pinion belt tensioning for optimal performance
Proprietary bearings engineered for extended life and reduced maintenance

Our innovative features are designed to minimize downtime, maximizing your productivity and return on investment. With Dorner, you can trust in reliable, continuous operation.

Space-Saving Designs

In today’s manufacturing environments, space is at a premium. Our conveyor designs help you make the most of your available floor space:

Our sleek, space-efficient designs help you maximize productivity within your existing footprint, allowing for greater operational flexibility and scalability.

Applications & Industries Served

As medical devices become smarter, maintaining data integrity throughout production is crucial. Dorner conveyors support:

Automation: Precision positioning for robotic pick-and-place operations
Consumer Packaged Goods: Efficient handling of diverse product sizes and shapes
Food Processing: Sanitary conveying solutions for safe and efficient food product handling
Packaging: Seamless integration with packaging machinery for optimal throughput
E-Commerce: High-speed sorting and distribution for order fulfillment
Integrators: Flexible solutions for custom production line designs
Material Handling & Industrial: Robust conveying for heavy-duty applications
Medical: Clean room-compatible designs for sterile manufacturing environments

With decades of experience across industries, we understand your unique challenges and deliver tailored conveyor solutions that drive efficiency and productivity.

Why Choose Dorner?

When you choose Dorner, you’re partnering with a global leader committed to your success. Our comprehensive support ensures your conveyor systems perform optimally throughout their lifecycle.

Industry-leading 10-year warranty for peace of mind
Fastest lead times in the industry: Most conveyors ship in 5 days or less
Experienced service technicians provide lifetime support for your conveyor systems
Global presence ensures local support and quick response times

Ready to Optimize Your Production?

Partnering with Dorner means gaining a collaborator dedicated to advancing your electronic medical device manufacturing processes. From initial design to ongoing support and future innovations, we’re here to ensure your production lines operate at peak efficiency, meeting the exacting standards of the medical device industry.

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