Dorner Conveyor Parts

Ready When You Need Them

USA (800) 397-8664 | (262) 367-7600

Don’t Let Low Spare Parts Inventory Keep Your Production Line Down

Every minute of downtime can cost thousands. You know the pressure of keeping production lines running smoothly. That’s why Dorner maintains an extensive inventory of ready-to-ship Dorner conveyor parts to minimize downtime and maximize your productivity and profit.

Keep Your Lines Moving with Dorner Conveyor Parts

Since 1966, we’ve built our reputation on keeping production lines running. With an extensive inventory of Dorner conveyor parts and rapid shipping capabilities, we ensure you have the parts you need when you need them.

Why Choose Dorner for Your Conveyor Parts?

Fast Access to Critical Spare Parts

Don’t let downtime impact your production. Our strategic conveyor parts inventory ensures immediate availability of:

Understanding Conveyor System Parts

At Dorner, we’ve engineered our conveyor systems to be the backbone of your production line. Each component plays a crucial role in maintaining smooth operations, and we understand that quick access to quality replacement parts is essential for your success. Our comprehensive range of conveyor parts is designed to keep your systems running at peak efficiency, minimizing costly downtime and maintaining production schedules.

Conveyor Belts: The Heart of Your System

Conveyor belts are the most visible and critical component of any conveyor system. Through decades of experience, we’ve developed a complete range of belting solutions to meet every industrial challenge. From standard operations to the most demanding environments, our belt options ensure consistent, reliable performance.

Our belt solutions include:

For businesses operating 24/7 or in critical production environments, keeping spare belts on hand is essential. That’s why we make it easy to order spare parts directly from Dorner or through one of our local distribution channels, ensuring perfect fit and tracking while preserving your warranty coverage. Our technical team can help you select the right belt for your specific application and provide guidance on proper storage and maintenance.

Pro Tip: For longevity, keep the spare belt at room temperature and away from UV lighting. Modular belts and flexible chains can be purchased by the box. Additionally, Dorner offers tools for removing pins for fast and simple replacement of individual links.

Critical Replacement Parts

Maintaining a strategic inventory of replacement conveyor parts is crucial for minimizing downtime and ensuring continuous operation. Our experience has shown that having the right parts on hand can reduce downtime from days to hours – or even minutes. Based on decades of supporting manufacturing operations, we’ve identified the most critical components to keep in stock:

Essential Components:

System Components:

Strategic Parts Management

Success in modern manufacturing requires more than just access to replacement conveyor parts – it demands a strategic approach to parts management and maintenance. Our experience working with leading manufacturers has helped us develop comprehensive solutions to support your operation.

Pre-Configured Parts Kits

We’ve taken the guesswork out of maintenance preparation with our specially designed conveyor parts kits for the 2200 Series conveyors. These kits combine the most commonly needed components in ready-to-use packages:

Level 1 Maintenance Kit includes:

Level 2 Comprehensive Kit includes:

Complete Conveyor Parts Support Programs

Preventive Maintenance Program

Let our expert technicians help maintain your conveyor systems:

Free Parts Auditing Service

Minimize downtime with strategic parts planning:

Recommended Spare Parts Inventory

Keep your operations running smoothly with strategic spare conveyor parts inventory:

Essential Spares Package

Parts Ordering Made Simple

Expert Support When You Need It

7100 Series Powered Transfer

The Dorner Difference

We’re committed to being the last conveyor company you’ll ever need:

Conveyor Parts: A Comprehensive Guide

Introduction to Conveyor Parts

Conveyor systems are essential in modern manufacturing, moving materials efficiently across various industries, from food processing to automotive assembly. The foundation of any effective conveyor system lies in its conveyor parts. Understanding the key components of conveyor parts and their roles will help you select the best conveyor solutions for your needs, ensuring durability, efficiency, and minimal downtime. This guide breaks down everything you need to know about conveyor parts for optimal performance and longevity.

Conveyor belts are the heart of a conveyor system. These conveyor parts come in multiple types, each designed for specific applications:

  • Belt Material Options

    Dorner offers modular, cleated, flat, and magnetic belts to handle diverse products and environments. From sanitary belts ideal for food handling to heavy-duty belts for industrial use, each material has unique benefits.

  • Belt Tensioning and Tracking Mechanisms

    Properly tensioned and tracked belts reduce wear and improve efficiency. Dorner’s conveyor parts include advanced tensioning systems that help keep belts aligned.

  • Applications by Industry

    Whether in pharmaceuticals, electronics, or automotive, choosing the right belt can optimize productivity. For example, cleated belts prevent slippage in inclined conveyors, while magnetic belts secure metal parts.

A conveyor’s frame is its backbone, supporting all other conveyor parts and maintaining structural integrity.

  • Frames and Supports

    Dorner’s frames, crafted from materials like stainless steel and aluminum, are durable and corrosion-resistant, making them suitable for both standard and sanitary environments.

  • Rails and Guide Components

    Guide rails, sliders, and fencing are critical for keeping products aligned. Dorner’s configurable parts can be adjusted to accommodate a variety of product sizes.

  • Mounting Brackets and Clamps

    These conveyor parts help secure frames to the floor, walls, or other equipment, offering stability and adaptability for different conveyor configurations.

Drive and motor components power conveyor systems, keeping materials moving efficiently.

  • Conveyor Motors and Gearboxes

    Dorner provides AC, DC, and servo motors designed for energy efficiency and precise control.

  • Motorized Pulleys

    These self-contained conveyor parts integrate the motor within the pulley, reducing footprint and maintenance requirements.

  • Variable Speed Controllers

    With variable speed options, Dorner’s conveyor motors adapt to changing production needs, enhancing flexibility and control over conveyor speed.

Rollers and idlers are the unsung heroes of smooth, reliable conveyor operation.

  • Drive Rollers and Return Rollers

    These conveyor parts support the belt, minimizing friction and ensuring smooth, continuous movement.

  • Impact and Carrying Idlers

    Designed to withstand heavy loads, these rollers absorb shock, protecting belts and improving durability.

  • Types of Roller Materials

    Dorner offers rollers in rubber-coated, stainless steel, and other materials, each suited to different conditions such as high temperatures or corrosive environments.

Pulleys and bearings are essential conveyor parts for belt alignment, tension, and smooth rotation.

  • Head and Tail Pulleys

    These pulleys guide and drive the belt, ensuring even movement and precise positioning of materials.

  • Snub Pulleys and Take-up Pulleys

    These conveyor parts help control belt tension and redirect the belt where necessary, especially useful in complex systems.

  • Bearing Types for Conveyors

    Sealed and open bearings reduce friction and support rotation, ensuring long-lasting, smooth operation of all moving parts.

Accessories enhance conveyor capabilities, adapting them to specific needs.

  • Cleats and Flights

    Cleats create partitions on the belt, allowing inclined transport of loose or fragile items, ideal for food or parts assembly applications.

  • Conveyor Guards and Covers

    Safety is critical in conveyor systems, and guards and covers prevent accidental contact with moving parts, protecting both personnel and equipment.

  • Transfer Plates and Chutes

    These conveyor parts aid in the smooth transfer of materials between belts or other equipment, reducing product handling time.

Modern conveyors often integrate automation for increased productivity.

  • Sensors and Detection Devices

    Optical and proximity sensors track product location and volume, facilitating sorting and automated workflows.

  • Programmable Logic Controllers (PLCs)

    PLCs are essential conveyor parts for automating conveyor speeds, directions, and sorting, allowing integration into larger systems.

  • Emergency Stop and Safety Controls

    Dorner’s emergency stop controls ensure quick shutdown in case of a safety hazard, essential for any high-speed or high-load conveyor system.

Maintaining your conveyor system is key to extending its lifespan and ensuring efficiency.

  • Lubrication Systems and Grease Fittings

    Proper lubrication reduces wear, extending the lifespan of rollers, bearings, and belts.

  • Replacement Parts and Kits

    Dorner’s maintenance kits include belts, pulleys, and other common replacement parts, minimizing downtime and simplifying maintenance.

  • Cleaning and Inspection Parts

    Tools designed for easy access and effective cleaning help keep conveyor parts in optimal condition, reducing build-up and contamination.

Selecting the right parts involves assessing several factors.

  • Factors to Consider

    Load type, environmental conditions, speed, and industry regulations are key considerations.

  • Customizing for Application Needs

    Dorner’s modular conveyor parts can be customized to meet unique requirements, from food-grade components to heavy-duty parts for industrial settings.

  • Cost vs. Performance Trade-offs

    Investing in high-quality parts can reduce long-term costs by minimizing repairs and replacement needs.

When sourcing conveyor parts, it’s essential to work with trusted suppliers who can meet your operational demands.

  • Trusted Conveyor Part Suppliers

    Dorner is recognized for delivering high-quality, durable conveyor parts that support a wide range of industries.

  • Ordering and Lead Times

    Plan maintenance around part availability, considering lead times to avoid unexpected downtime.

  • Installation and Support Services

    Choosing suppliers like Dorner, who offer expert installation and ongoing support, ensures your conveyor parts are optimized for performance and reliability.

Conclusion

High-quality conveyor parts are vital for achieving operational efficiency, safety, and long-term productivity. By understanding and investing in the right conveyor parts, you can optimize your conveyor system and extend its lifespan. Dorner’s conveyor parts are engineered to meet industry demands, providing unmatched quality, performance, and flexibility.

Ready to Optimize Your Production?

Partnering with Dorner means gaining a collaborator dedicated to advancing your electronic medical device manufacturing processes. From initial design to ongoing support and future innovations, we’re here to ensure your production lines operate at peak efficiency, meeting the exacting standards of the medical device industry.
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