Electronic Medical Device Manufacturing Solutions from Dorner Conveyors

Electronic Medical Device

In the rapidly evolving world of electronic medical devices, precision is paramount. At Dorner, we understand the manufacturing of life-saving diagnostic and therapeutic equipment demands nothing short of excellence. As a leading manufacturer in conveyor systems, we bring unparalleled quality and innovation to the forefront of medical technology production.

Meeting Industry Challenges Head-On

The electronic medical device industry faces unique challenges:

Miniaturization: As devices become smaller and more complex, manufacturing processes must adapt to handle components with microscopic precision.

Cleanroom Requirements: Many electronic medical devices, especially implantables, require pristine manufacturing environments to ensure patient safety.

Regulatory Compliance: Stringent FDA and IEC 60601 standards necessitate meticulous quality control and documentation throughout the production process.

Dorner’s expertise shines in addressing these industry-specific concerns. Our conveyor solutions are designed to ensure the integrity of sensitive electronic components throughout the manufacturing process.

Innovation at the Core

Our commitment to innovation is evident in our comprehensive range of conveyor solutions tailored for electronic medical device manufacturing. From our ERT series, boasting superior cleanroom ratings and mechanical precision, to our customizable modular systems, Dorner offers the broadest and most adaptable conveyor portfolio in the marketplace.

With Dorner, you’re not just getting a conveyor — you’re gaining a partner dedicated to advancing healthcare through precision manufacturing. Our systems are tested rigorously, with demos running continuously for years, ensuring reliability that matches the critical nature of medical device production.

Ready to elevate your electronic medical device manufacturing? Explore our FDA-compliant conveyor solutions and experience the Dorner difference in quality, customization, and innovation.

Benefits of Dorner Conveyors for Electronic Medical Device Manufacturing

In the precision-driven world of electronic medical devices, every micron matters. Dorner’s conveyor systems are engineered to meet and exceed the exacting standards of this critical industry. Here’s how our solutions deliver unparalleled value:

Micron-level Precision for Miniaturized Components

As medical devices shrink in size, the need for ultra-precise handling grows. Our conveyor systems, particularly the ERT series, offer:

Smooth, consistent movement for even the tiniest components
Precision positioning capabilities essential for micro-assembly processes
Stable transport that minimizes vibration, crucial for sensitive electronics

Superior Cleanroom Compatibility

Many electronic medical devices, especially implantables, demand the highest standards of cleanliness. Dorner delivers:

Conveyor systems with ISO Class 4 cleanroom ratings, surpassing industry standards
Materials and designs that minimize particle generation
Easy-to-clean surfaces that support stringent sanitation protocols

ESD-Safe Environments for Component Protection

Static electricity can spell disaster for delicate medical electronics. Dorner’s solutions offer:

ESD-safe materials and designs throughout our conveyor systems
Rollers made of nylon and electrostatic dissipative materials
Continuous grounding capabilities to prevent static buildup

Regulatory Compliance Support (FDA, IEC 60601)

Navigating the complex landscape of medical device regulations is challenging. We help by providing:

Conveyor systems designed with FDA and IEC 60601 standards in mind
Documentation support for your compliance efforts
Expertise in meeting cleanroom and particulate control requirements

Adaptability for Rapid Product Development Cycles

The medical device industry evolves quickly. Our modular conveyor designs ensure:

Easy reconfiguration to accommodate new product lines or production changes
Rapid integration of new technologies or processes
Scalability to grow with your manufacturing needs

Data Integrity Maintenance for IoT-Enabled Devices

As medical devices become smarter, maintaining data integrity throughout production is crucial. Dorner conveyors support:

Integration with electronic testing and calibration systems
Reliable transport that doesn’t interfere with device programming or testing
Compatibility with track-and-trace systems for complete product history

Longer Operational Life and Reduced Maintenance

Our innovative design approach leads to:

Mechanically driven rollers that outlast traditional timing belt systems
Reduced downtime for maintenance and part replacements
Lower total cost of ownership over the life of the conveyor system

Experience the Dorner difference in your electronic medical device manufacturing process. Our conveyor solutions don’t just move products – they elevate your entire production to new levels of precision, cleanliness, and efficiency.

Applications of Dorner Conveyors In Electronic Medical Device Manufacturing

Dorner’s conveyor systems are engineered to meet the diverse and exacting demands of electronic medical device manufacturing. Our solutions seamlessly integrate into various stages of production, ensuring precision, cleanliness, and efficiency throughout the process. Here’s how our conveyors excel in key applications:

Microelectronics Assembly for Implantables

The assembly of miniature electronic components for implantable devices requires unparalleled precision and cleanliness. Dorner conveyors deliver:

Ultra-smooth transport for delicate microcomponents
Cleanroom-compatible designs to maintain sterility
Precise indexing for accurate component placement
ESD-safe materials to protect sensitive electronics

Automated PCB Handling and Testing

Efficient PCB production is crucial for many electronic medical devices. Our conveyor systems offer:

Gentle handling to prevent board flexing or component damage
Integration with automated testing equipment for seamless quality control
Customizable layouts to optimize your specific PCB production flow
Ability to handle boards of various sizes with quick changeovers

Cleanroom-Compatible Component Transport

Maintaining a contaminant-free environment is paramount in medical device manufacturing. Dorner’s cleanroom-rated conveyors provide:

Reduced production to meet stringent cleanliness standards
Sealed bearing designs to minimize potential contamination sources
Compatibility with cleanroom protocols and cleaning agents

Integration with Electronic Calibration Systems

Ensuring the accuracy of electronic medical devices requires precise calibration. Our conveyors support this by offering:

Stable and consistent movement for accurate readings during calibration
Easy integration with various calibration equipment
Customizable conveyor layouts to create efficient calibration stations
Ability to handle devices of different sizes and shapes

Packaging in ESD-Safe Environments

The final stages of production require the same level of care as assembly. Dorner’s ESD-safe conveyor solutions ensure:

Protection of devices from static discharge during packaging
Smooth transitions between final testing, packaging, and shipping areas
Integration with automated packaging systems for increased efficiency
Maintenance of cleanliness standards through to the final packaging stage

Specialized Handling for Small, Delicate Components

Our conveyors are particularly adept at handling the smallest components with care:

Capability to transport products weighing as little as a few grams
Precision movement for components up to 35 lbs
Ideal for small sensors, chips, and other miniature electronic parts

Facilitating Lean Manufacturing Processes

Dorner’s modular and customizable conveyor systems support lean manufacturing principles by:

Enabling efficient cell-based production layouts
Facilitating quick changeovers for different product lines
Supporting just-in-time production with flexible material handling
Integrating seamlessly with robotic systems and other automation technologies

From the tiniest components to complete assembled devices, Dorner conveyor systems are designed to enhance every stage of electronic medical device manufacturing. Our solutions not only move your products – they contribute to the quality, efficiency, and reliability of your entire production process.

Dorner's Conveyor Solutions for Electronic Medical Device Manufacturing

At Dorner, we understand that electronic medical device manufacturing requires conveyor systems that are as innovative and precise as the products they help create. Our range of solutions is designed to meet the exacting standards of this industry, offering unparalleled flexibility, cleanliness, and efficiency.

Precision ERT150 Pallet Conveyors for Micro-Assembly

The ERT150 excels in applications requiring the utmost precision:

Designed for micro-assembly and handling of delicate components
Pallet-based system for secure transport of small, valuable parts
Highly accurate positioning capabilities for integration with robotic systems
Modular design for easy expansion and reconfiguration

ERT250: Precision Engineered for Medical Electronics

The ERT250 represents the pinnacle of conveyor technology for electronic medical device manufacturing:

Superior cleanroom compatibility for the most sensitive production environments
Mechanically driven rollers for precise, reliable movement without the limitations of timing belts
Modular design allowing for easy customization and future expansion
Ideal for cleanroom applications requiring the highest standards of cleanliness and precision

For more information on ERT conveyors, read our blog on their use in electronic medical device manufacturing.

FlexMove Conveyors

Our FlexMove conveyors offer the perfect blend of flexibility and protection for electronic components:

>ESD-safe materials throughout to safeguard sensitive electronics
Highly customizable layouts to fit your specific production needs
Easy reconfiguration for changing product lines or production processes
Seamless integration with existing equipment and workflows

montrac® Shuttle Systems

For ultimate flexibility in cleanroom environments, the montrac® system delivers:

Verified for use in stringent cleanroom conditions up to ISO class 7
Autonomous shuttle vehicles for precise, individualized product movement
Easily adaptable tracks for changing production needs
Ideal for complex assembly processes requiring multiple stations

1100 and 2200 Series: Versatile Solutions for Non-Sanitary Applications

While not cleanroom rated, our 1100 and 2200 series offer excellent solutions for non-electrical or non-sanitary required components:

Ideal for passing components through machines or navigating small spaces
Low-profile design for easy integration with existing equipment
Versatile enough to handle a wide range of component sizes and weights
Perfect for secondary packaging or transport between non-critical areas

Key Features Across Our Product Line

Modularity: All our systems are designed with modularity in mind, offering easily customizable layouts and a wide range of accessories for seamless integration with your existing processes.

Reconfigurability: As your production needs change, our conveyor systems can be quickly and easily reconfigured to meet new requirements, protecting your investment for years to come.

Precision: From the mechanically driven rollers of our ERT series to the autonomous shuttles of the montrac® system, every Dorner conveyor is engineered for the high-precision world of electronic medical devices.

Cleanliness: With superior cleanroom ratings and materials chosen for minimal particle generation, our conveyors maintain the strict cleanliness standards required in medical device manufacturing.

At Dorner, we don’t just provide conveyors; we deliver tailored solutions that evolve with your production needs. Our comprehensive range ensures that whether you’re assembling micro-components for implantables or packaging finished devices, we have the perfect conveyor system to elevate your manufacturing process.

Top Electronic Medical Device Segments Benefiting from Dorner Conveyors

Dorner’s advanced conveyor systems are pivotal in enhancing the manufacturing processes of various electronic medical devices. Our solutions are particularly well-suited for segments that demand high precision, cleanliness, and adaptability. Here’s how Dorner conveyors benefit key areas of electronic medical device production:

Smart Implantable Cardiac Devices

The production of pacemakers and implantable cardioverter-defibrillators requires utmost precision and cleanliness:

Our ERT series provides the cleanroom-compatible environment crucial for these life-saving devices
Precision handling ensures delicate components are transported without damage
ESD protection safeguards sensitive electronics throughout the assembly process

Miniaturized Hearing Aids and Cochlear Implants

These tiny, complex devices benefit from our expertise in handling small components:

This series excels in transporting and positioning micro-components weighing as little as a few grams
Customizable layouts support the intricate assembly processes required for these devices
Cleanroom-rated conveyors maintain the sterility needed for implantable components

Advanced Diagnostic Imaging Equipment Components

Our conveyors are ideal for portable diagnostic imagery devices and tools used for patient health monitoring:

Precision conveyance for delicate electronic parts used in ultrasound probes and other handheld diagnostic tools
ESD-safe environments protect sensitive imaging sensors during assembly
Modular designs adapt to the varied production needs of different imaging technologies

IoT-Enabled Patient Monitoring Systems

The production of smart, connected health monitoring devices benefits from our flexible solutions:

Conveyor systems integrate seamlessly with electronic testing and calibration equipment
Adaptable layouts support the assembly of various device types and sizes
Our global support ensures consistent quality for manufacturers serving international markets

Robotic Surgical Systems Components

The precision components of robotic surgical systems demand equally precise handling:

High-accuracy positioning capabilities of our ERT series support integration with robotic assembly systems
Modular designs adapt to the complex, multi-stage assembly processes of these sophisticated systems

Wearable Health Monitors

The rapidly evolving field of wearable health tech benefits from our adaptable conveyor solutions:

Quick reconfiguration capabilities support fast product development cycles
Gentle handling preserves the integrity of flexible electronics and sensors
Scalable systems grow with your production as demand for wearables increases

Next-Generation Insulin Pumps and Continuous Glucose Monitors (CGMs)

These life-changing devices for diabetes management require meticulous assembly:

Precision conveyance for accurate positioning of micro-sensors and delicate components
Cleanroom-rated systems ensure the sterility needed for these body-worn devices
Modular designs support the integration of various assembly and testing stations

Neurostimulation Devices

The production of these advanced therapeutic devices benefits from our expertise in handling sensitive electronics:

ESD protection throughout the conveyor system safeguards delicate neural interface components
Precision movement supports the accurate assembly of miniaturized electrodes and circuitry
Cleanroom compatibility maintains the high standards required for implantable devices

3D-Printed Prosthetics with Embedded Electronics

This innovative field combines additive manufacturing with electronics assembly:

Flexible conveyor layouts adapt to the unique production flow of 3D-printed components
Precise handling supports the integration of electronic sensors and actuators into prosthetic structures
Scalable solutions grow with your production as personalized prosthetics become more mainstream

Portable Diagnostic Devices (e.g., Handheld Ultrasound)

The compact nature of these devices aligns perfectly with our expertise in small component handling:

expertly manages the transport of lightweight, delicate parts
Modular systems support the varied assembly needs of different portable diagnostic tools
Integration capabilities ensure smooth transitions between assembly, testing, and packaging stages

Dorner’s conveyor solutions are engineered to meet the evolving needs of the electronic medical device industry. From the smallest implantable device to sophisticated diagnostic equipment, our systems provide the precision, cleanliness, and flexibility required to manufacture the medical technologies of today and tomorrow.

Partnering with Dorner for Electronic Medical Device Manufacturing Success

At Dorner, we understand that in the fast-paced world of electronic medical device manufacturing, you need more than just a conveyor supplier — you need a strategic partner committed to your success. Our approach goes beyond providing top-tier conveyor systems; we offer comprehensive support and expertise to elevate your entire manufacturing process.

Cleanroom-Specific Customization

We recognize that every electronic medical device manufacturer has unique needs, especially when it comes to cleanroom environments:

Our team of experts works closely with you to design conveyor solutions that meet your specific cleanroom requirements
We offer customized solutions that integrate seamlessly with your existing cleanroom setup
Our conveyor systems are adaptable to various cleanroom classifications, facilitating compliance with your industry standards

Regulatory Compliance Expertise

Navigating the complex landscape of medical device regulations can be challenging. Dorner is here to support you:

Our conveyor solutions are designed with cleanroom standards in mind
We provide documentation to support your compliance efforts
Our team stays up-to-date with evolving regulations to ensure our solutions meet the latest requirements

24/7 Support for Critical Production Lines

We understand that in medical device manufacturing, downtime is not an option:

Our global support network ensures assistance is always available, no matter where you are
We offer rapid response times to minimize any potential disruptions to your production
Our team provides remote diagnostics and support to quickly resolve issues

Continuous Innovation for Emerging Medical Technologies

The electronic medical device industry is constantly evolving, and Dorner evolves with it:

We invest heavily in R&D to stay at the forefront of conveyor technology
Our modular designs allow for easy upgrades as your needs change
We collaborate with industry leaders to anticipate future trends and develop solutions proactively

Proven Track Record

Our commitment to excellence is demonstrated through our long-standing success:

We’ve been tested by demonstrations running continuously for over 21,000 hours (equivalent to 2.4 years of non-stop operation)
Our global factory footprint allows us to support customers worldwide with consistent quality and service
We leverage the combined power of Dorner and montratec® to offer comprehensive pallet system solutions

Industry-Specific Expertise

We bring deep industry knowledge to every partnership:

Our team has extensive experience in the medical device manufacturing industry
We understand the unique challenges and opportunities in this sector
Our solutions are informed by real-world applications in leading medical device companies

Commitment to Your Growth

We see our success tied directly to yours:

Our customer-responsive approach means we’re always listening to your needs and adapting our solutions accordingly
We offer scalable solutions that can grow with your business
Our team provides ongoing consultation to help you optimize your production processes

Innovation Leadership

We continue to lead the industry by consistently improving and refining our technologies to offer you the best possible solutions.

Partnering with Dorner means gaining a collaborator dedicated to advancing your electronic medical device manufacturing processes. From initial design to ongoing support and future innovations, we’re here to ensure your production lines operate at peak efficiency, meeting the exacting standards of the medical device industry.

Let’s work together to elevate your manufacturing capabilities and drive the future of electronic medical devices.

Frequently Asked Questions

How do Dorner Conveyors maintain cleanliness standards for implantable devices?

Dorner conveyors, especially our ERT series, offer superior cleanroom ratings that meet or exceed industry standards. We use materials that minimize particle generation and feature easy-to-clean surfaces compatible with cleanroom protocols. Our design supports your cleanroom validation processes with appropriate documentation.

Can Dorner Conveyors integrate with electronic testing and calibration equipment?

Yes, our conveyor systems are designed for seamless integration with various testing and calibration equipment. We offer customizable layouts with features like pallet stops and lift-and-locate stations to interface precisely with your testing equipment. Our team works closely with you to ensure smooth integration with your existing or new testing processes.

How do Dorner's conveyors address ESD concerns in electronic medical device manufacturing?

We use ESD-safe materials and incorporate grounding mechanisms into our conveyor designs for continuous ESD protection. Our rollers are made of nylon and electrostatic dissipative materials to prevent static buildup throughout the entire production process.

Can Dorner conveyors be easily reconfigured as our production needs change?

Absolutely. Our modular designs and wide range of accessories allow for easy reconfiguration to accommodate changes in your production line. We provide support and guidance for modifying your conveyors to meet new production requirements without requiring a complete overhaul of your existing setup.

What kind of support does Dorner provide for global electronic medical device manufacturers?

Dorner offers 24/7 global support through our worldwide factory footprint, ensuring consistent quality and service standards across all operations. We can support multi-site implementations and provide standardized solutions for your global manufacturing needs.

Contact Us

Dorner - Global Headquarters

975 Cottonwood Ave Hartland, WI 53029, USA (800) 397-8664 | (262) 367-7600 info@dorner.com

Other Locations

Products

Industries

Visit

to View our Partner Brands